Streamlining medical device production

A medical device manufacturer was producing bone screws using a boring bar for internal threading being supplied from a European company, which meant the tools came from outside the United States. This led to challenges with the European supplier having inconsistent lead times averaging 10 to 12 weeks, along with severe quality concerns. In addition, the European boring bars demonstrated unreliable lifespans and unexpected breakdowns, leading to production halts and extensive quality inspections being constantly needed. To make matters worse, the customer had to use a time-consuming triangle tool holder, which finally pushed them to find a better alternative to their current high tool costs and manufacturing expenses.

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When the medical device manufacturer reached out to GWS Tool Group, the company had the perfect solutions for the medical device manufacturer’s problems. GWS introduced its quick-change tool holder system which switched them from their previous European triangle holder to our American-made custom round holder for a more universal application. In addition to the custom tool holder, we provided our solid carbide boring bar, which led to enhanced tool life and reduced changeover times. Transitioning from cobalt chrome to solid carbide tools increased tool life by 33%, resulting in 290 more screws being produced per tool. The reduction in tools required was staggering now, a 67% drop in tools required went from 7,100 annually to 2,365. This led to substantial annual tool cost savings totaling $208,000. In addition to the huge cost benefits, GWS ensured reliable lead times and consistent American-made tool performance, significantly improving the overall operational efficiency for the medical device manufacturer.

Learn more about the solution GWS Tool Group provided.