Implanting Success

Improved Functionality
PartMaker Version 2013 R2 features improved 4- and 5-axis simultaneous milling functionality, and applies across the entire PartMaker CAM suite, including the PartMaker Mill, Turn-Mill, and SwissCAM modules. The new 4- and 5-axis milling product functionality is known as ASM-MX, or Advanced Surface Machining – Multi-Axis. In addition to providing unique 4- and 5-axis simultaneous milling functionality, ASM-MX has also been priced cost-effectively relative to other high-end milling CAM systems on the market. The 4- and 5-axis simultaneous milling strategies found in ASM-MX in PartMaker Version 2013R2 are based on the same unique approach to multiaxis programming used in Delcam’s PowerMILL. ASM-MX provides the user complete tool-axis control for all 5-axis simultaneous machining strategies. Additionally, ASM-MX features a unique new machining strategy called Spine Finishing, used for either 4- or 5-axis simultaneous operations and is ideal for machining parts with unique curves.

To view videos about PartMaker, visit http://bit.ly/11rMV3p.

PartMaker Inc., A Division of Delcam plc
Ft. Washington, Pa.
www.partmaker.com

Five-Axis Milling Machine, EDM Technology
The MIKRON HEM 500U milling machine, CUT 200 wire EDM, and FORM 20 sinker EDM all deliver high-performance, high-value machining capabilities.

The 5-axis HEM 500U features a highly dynamic 12,000rpm spindle and 30-tool magazine that provides a 2-second chip-to-chip time for high-speed continuous milling operations and increased spindle uptime. Additionally, a 20,000rpm spindle and 60-tool changer is available. The HEM 500U relies on a Heidenhain iTNC 530 control for quick and reliable machining.

AgieCharmilles’ CUT 200 wire EDM provides speed and performance as well as high levels of quality and productivity, which delivers the ability to better control production costs. With a machine design that delivers versatility and high precision, the CUT 200 features extremely fast axis speeds and quick wire threading that reduce non-cut times. The latest generation of spark generators allows the machine to cut up to speeds of 38 square inches/hour and up to 30° tapers in the Z-axis height, while also producing superior part surface finishes.

On the sinker EDM side, the FORM 20 delivers outstanding connectivity capability and a compact design. FORM 20 is one of the first machines available with new, recently developed AC Form HMI (human machine interface) CNC that centers on user friendliness and intuitiveness to shorten the learning curve for beginner EDM operators.

To view the range of product offerings, visit http://bit.ly/14H0RcW.

AgieCharmilles
Lincolnshire, Ill.
www.gfac.com/us

Workholding Products
Featured products from Hardinge’s line of collets include the FlexC Vulcanized systems for CNC lathes. Changing of the flexible collet heads can be done in less than 10 seconds. The Hardinge FlexC collet system is an ideal substitute for three-jaw chucks because it weighs less, has a lower profile, and changes over much faster.

Hardinge Sure-Grip expanding collet systems mount directly to the machine spindle or collet styles mount in the spindle of Hardinge collet-ready CNC lathes, collet blocks, indexers, and rotary tables. There are no costly adapters to mount the arbor onto the spindle. Standard products are in stock to grip inside diameters from 1/8" up to 4".

Visit the Hardinge workholding YouTube channel at http://bit.ly/12jGuSF.

Hardinge
Elmira, N.Y.
www.shophardinge.com

Standard, Special Tooling Available
Standard and custom cutting tools available include face mills and ball nose end mills in a wide range of options. Also offered from the company are indexable inserts in carbide, silicon nitride, cubic boron nitride, CBN, and PCD, ideally suited for milling, turning, and boring applications. In addition, LOVEJOY offers standard and special end mills and ball nose cutters.

View the latest company promotions at http://bit.ly/10BIVts.

LOVEJOY Tool Co.
Springfield, Vt.
www.lovejoytool.com

CNC Tool and Cutter Grinder
Design of the ANCA MX5 CNC tool and cutter grinder is with the volume end-mill producer in mind, while featuring the flexibility to produce mixed batches. A lower-powered spindle (26kW) and fewer wheel packs (2) is perfect for many users requirements, while still being a perfect specification for grinding the majority of HSS and carbide cutting tools up to 16mm (5/8"). Coinciding with the launch of the MX5 is the ANCA ToolRoom software update, which includes an easy-to-use end mill wizard and intelligent, integrated 3D graphics simulation.

View a medical application from ANCA at http://bit.ly/YVcCZe.

ANCA Inc.
Wixom, Mich.
www.anca.com

Tools with Side Clamping Mechanism
Design of the Swiss-type machine turret makes it difficult, or sometimes even impossible, to replace inserts on standard screw-clamped tools without removing the tool from the machine. Answering that issue is the GEHSR/L-SL tool family for Swiss-type and screw machines, which offers a clamping mechanism to solve problems related to insert clamping and replacement on Swiss-type and screw machines. An improved style of the current GEHSR/L screw-clamped tools, this user-friendly system enables clamping the insert by using the key from either free side of the tool, dramatically shortening insert indexing time. The GEHSR/L-SL tools are available in 3/8", 10mm, 12mm, 1/2", and 5/8" shank sizes.

Download the ISCAR CMS App at http://bit.ly/10zleDd.

ISCAR Metals Inc.
Arlington, Texas
www.iscarmetals.com

Micro Line Spindles, Witte Vacuum Chucks
Micro Line spindles are the most compact and powerful high-speed spindles, for Swiss turning, featuring 20mm and 22mm to the 25mm diameter models that operate up to 120,000rpm. The line includes the new easy to install High Torque Back Working Spindle for multiple locations: back working, front, and cross drilling with speeds up to 60,000rpm.

Also from IBAG are Witte vacuum workholding chucks, pumps, and accessories, which provide accurate and secure workholding.

Download various IBAG publications at http://bit.ly/14Qvih5.

IBAG North America
N. Haven, Conn.
www.ibagna.com

Precision 5-Axis Machining
The recently introduced C 400, a 5-axis machining center incorporates the popular patented gantry design, mineral cast base, and rugged construction in a compact footprint priced for entry-level shops and manufacturers seeking quality in a startup package. With an X-, Y-, Z-axis of 850mm, 700mm, and 500mm, a 15,000rpm/18,000rpm main spindle capability, and integrated 38-position tool changer, the C 400 basic answers that demand.

Another industry demand is more automation, so also available are multiple options and engineered systems, such as the PW150 pallet change system with a C 22 machining center and the PW3000 for the C 60. The PW3000 improves the appeal of one of the more popular configurations, the C 60, and is capable of handling parts up to 2,500kg. The C 60’s 5-axis capability is ideal for those machining 3-axis and 4-axis parts. Use of the PW3000 enhances this capability by allowing the user to set up additional parts in advance.

Review a range of literature from Hermle at http://bit.ly/XfTDIq.

Hermle Machine Co.
Franklin, Wis.
www.hermlemachine.com

Tool Holders & More
Ti-Loc SwissClamp slitting and milling tool holders offer increased rigidity and higher quality results. Designed to directly mount to any ER 16 collet holder using standard ER nuts, the taper integrated Ti-Lock tool holders extends micro end mills closer to the workpiece and eliminate inaccuracies caused by tolerance stacking; typical TIR is held to 0.0002" or better.

Also available is the recently introduced low profile and interference free GenBore-mini.

Visit http://bit.ly/14H1SSf to download various product catalogs.

Genevieve Swiss Industries Inc.
Westfield, Mass.
www.genswiss.com

Machine Tool Technology
While the sleek exterior design of the Hurco machines with the new Hurco logo is the most noticeable difference from the classic Hurco machine tools, the inclusion of UltiMotion is the most significant technological difference. UltiMotion is only available on Hurco mills, both 3-axis and 5-axis. This patented feature reduces cycle time by up to 30% and significantly increases surface finish quality.

The 5-axis VM10Ui mill has X, Y, and Z travels of 21" x 16" x 19", X, Y, and Z rapids of 945ipm, a 20-station ATC, and the integrated Hurco control that supports both ISO/EIA NC programming and conversational programming. For customers who do not have simultaneous 5-axis work right now, the Hurco 5-axis machines include 5-sided conversational programming that instantly makes each part more profitable.

The TMM8i mill turn, slant-bed lathe with live tooling has X-axis travels of 7.8" and Z-axis travels of 20", a maximum turning diameter of 10.1", a maximum turning length of 17.9", and a maximum bar capacity of 2".

Read Hurco's blog at http://bit.ly/XfU9WI.

Hurco Companies Inc.
Indianapolis, Ind.
www.hurco.com

Machining Software
Mastercam X7, the latest Mastercam release, introduces many significant new capabilities, including the new Mill-Turn product, Renishaw Probing, and much more.

Mastercam’s Mill-Turn product makes machining on high-powered turning centers and full-function machining centers simpler and easier than before. Mastercam Mill-Turn streamlines the programming process with intelligent job setups that are keyed to the exact machine in your shop. Intelligent work plane selection makes it easy to select the proper spindle and turret, and program your part with Mastercam’s proven milling and lathe tool paths.

Mastercam X7 integrates Renishaw’s Productivity+ for in-process gauging. This uses a measuring probe on a machine tool to determine fixture offsets, orientation, and critical dimensions.

Check out a range of tutorials at http://bit.ly/Yyib09.

CNC Software Inc.
Tolland, Conn.
www.mastercam.com

Measure Standard Tools, Automatically
The newest feature to ParleVision CNC Software is SpeedScan, which allows users to measure standard tools automatically without any data input. This advancement increases efficiencies by eliminating the risk of operator error. Additionally, integrating SpeedScan into existing CNC operated systems is easy and can be done in less than 15 minutes.

Search a range of Parlec online catalogs at http://bit.ly/Z4h5Wo.

Parlec Inc.
Rochester, N.Y.
www.parlec.com

CNC for the Job Shop
New versions of Siemens’ popular, compact CNC for the job shop, the 828D are now available.

The Sinumerik 828D BASIC T addresses the needs of shop floor turning machines, combining the CNC, PLC, operator panel, and axis control for five axes/spindles, including live tooling. In tandem with the new Sinamics S120 Combi drives package, the 828D BASIC T represents a new level of efficiency and virtually maintenance-free operation, as the fans, hard disks, and batteries of past CNC generations have been eliminated.

Sinumerik 828D Basic M
Similarly, the Sinumerik 828D BASIC M class features the same quality performance as the T class, but for use on milling machines. Even in complex mold making operations, mirror-smooth surfacing and reduced machining times are enabled. Again, in tandem with the Sinamics S120 Combi drives package and Simotics feed and spindle motors, the 828D BASIC T will operate a milling machine at the highest level of performance possible. Superior axis and spindle dynamics within a broad speed bandwidth yield quality workpieces, every time.

Sinumerik 828D
The Sinumerik 828D is capable of full graphical, high-level language command and supports ISO programming that is customary in the U.S. This control family is ideal for single-part and small-batch production. Programming time can be further reduced for small-batch production with the use of the ShopMill and ShopTurn graphical work step programming systems, while high-level language programming can be used in conjunction with programGuide to reduce programming times, significantly, for large-scale serial production.

Learn more details about the Siemens 828D line at http://sie.ag/10vfnA9.

Siemens Industry Inc., Motion Control Business
Elk Grove Village, Ill.
www.usa.siemens.com/cnc

Five-Axis Developments
It is no surprise that 5-axis machining continues to become more popular as companies become more aware of its ability to boost productivity by increasing efficiency, improving quality, and shortening delivery times.

For the latest PowerMILL release, the main change in the 5-axis capabilities has been to increase the number of options for tool-axis definition. For faster tool paths, the lead and lean angles can now be defined relative to a contact normal. In addition, better control is now possible for the tool-axis definition when using the “To or From a Point, Line, or Curve” strategies. These improvements make it easier for users to control the contact angle between the cutter and the part, and set the optimum cutting conditions for efficient machining and high quality surface finish. The resulting NC programs can be made even more efficient by automatically reordering the tool paths or other options.

Learn more about PowerMILL at http://bit.ly/10zex4i.

Delcam North America
Salt Lake City, Utah
www.delcam.com

Advanced Solutions
Products available offer the ability for OEMs, and machine, forming, and fabricating shop designers to build application-specific fixtures with the economics and quick availability of standard, off-the-shelf parts and hardware – all from a single-source. For example, new Quarter Turn Clamps from Imao are highly visible and safety lock mechanism for quicker fastening than a typical SHCS. The Quarter Turn Clamps, with a cam and spring operation, provides up to 90 lb clamping force, and is ideal for fast set up and frequent changeover. Consisting of knob, body (32mm dia.), pin (up to 23mm in length), spring, and cam receptacle with keyhole, the Quarter Turn Clamp holds the workpiece firmly in place and is available with a lock function for added safety.

View the full product range at http://bit.ly/12lOChJ.

Fixtureworks
Fraser, Mich.
www.fixtureworks.net