Process Innovations: Machining - Mitsui Seiki USA

Anyone can make one perfect part, but one-part runs are rarely the reality. In today’s market, you must be able to do it again and again to be competitive. While there are many factors that go into machining precision parts, there are four factors that rise above the rest:

1 – Machine stability: To achieve accuracy over many parts, it must be built for stability, regardless of the machine type. Machine elements such as a large heavy base, well-built box slideways, and the rigidity of the axes all contribute to machine stability.

2 – Live feedback: Most machines today include a sophisticated system of sensors and measuring devices that monitor and provide feedback as parts are machined. Things such as positioning, tool wear, thermal stability, and machining conditions are all relayed and through the machine’s control.

3 – Maintenance: A poorly maintained machine with uncalibrated components simply can’t produce good parts, much less help achieve precision repeatability. A regular maintenance and calibration schedule solves this challenge.

4 – Process: It’s important when you are specifying a machine tool you also consider that strategy behind making cuts dictates as much about part quality as the machine’s engineering. The key here is to work closely with the machine tool builder’s experts to understand how to take full advantage of the machine’s capabilities.

Attendees will learn:

• What key elements go into achieving precision repeatability
• How to set up for success with the machines they have
• How to ensure they get the machine they need to achieve their goals

 

Tyler Bonde

Regional Sales Manager, Northeast

Mitsui Seiki USA

Tyler Bonde brings a wealth of experience in designing and machining complex parts for aerospace and defense, medical, and automotive customers among others. As Mitsui Seiki USA’s regional manager serving customers in the Northeastern United States, Bonde regularly shares his expertise in high-performance 4- and 5-axis precision machining to ensure the best solutions are created and implemented for each customer’s unique needs. He has been instrumental in developing new training standards and practices to help customers get up and running on the sophisticated machines he sells, providing them with the tailored service Mitsui Seiki is known for. Bonde’s early career began in a mold shop for the medical industry, a fast-paced prototype shop serving the aerospace and defense industry, and then moving on to running his own business designing and manufacturing high-end custom motorcycle and hot rod parts. He is a skilled CAD/CAM programmer. Bonde has a great passion for American manufacturing and a strong desire to fully help support Mitsui Seiki USA’s network of partners.

Mitsui Seiki USA Inc. (Franklin Lakes, New Jersey) is a wholly owned subsidiary of Mitsui Seiki Kogyo Co. Ltd. The parent company was established in 1928 as the first company in Japan to produce precision measuring instruments in 1938, and the first to create ultra-precise machine tools. Mitsui Seiki has maintained its rich tradition of precision and offers a comprehensive lineup of metal cutting machines extending from jig boring machines and grinders to horizontal and vertical machining centers and 5-axis machining centers that support the world’s leading industries including aerospace and defense, power generation, mold and die, semiconductor, and other precision component industries. Mitsui Seiki USA combines engineering, sales support, service, and spare parts responsibilities with a strong distributor network covering North America.

IMTS booth #338700
https://www.mitsuiseiki.com