Quality Assurance

Video Contour Projector
The CC-V Video Contour Projector is a benchtop system that combines the construction and payload capacity of an optical comparator with the capabilities of a video measuring system. CC-V features a telecentric optical system that images a diagonal area up to 3". CC-V’s megapixel, digital camera measures the entire field of view in one snapshot and provides high-definition images on the 24" display. It uses the company’s Zoom Anywhere feature, which allows the user to zoom-in instantly to one of six digital magnifications. The Measure-X 2D measurement software allows manual, semi-automatic, or fully automatic feature measurements and constructions with complete GD&T tolerancing capability.

IMTS Booth E-5602
Certified Comparator Products, a division of Quality Vision Int’l
Beavercreek, OH
www.certifiedcomparator.com

Quality Tabletop Measurement System
Design of the BenchMike tabletop system is for fast, accurate, and repeatable measurement of parts. This laser measurement device does not touch the product, eliminating part distortion and operator influence, which can affect measurements. Dimension measurements include diameter, multiple ODs, TIR, taper, and part position. BenchMike is available in four models and provides a measurement range of 0.001000" to 2.000000" with linearity as low as ±0.000020". The Cutting Tool Measurement System (CTMS) is a non-contact system for measuring cutting diameter of fluted cutting tools such as end mills, drill bits, step tools, reamers, and router bits, regardless of the number of flutes. Measuring dimensional characteristics of a cutting tool before it cuts a part eliminates scrap.

IMTS Booth E-5326
Beta LaserMike
Dayton, OH
www.betalasermike.com

Universal Gaging Amplifier
The Accu-Touch readout-gaging amplifier provides visual displays of nearly any shopfloor, or production-based dimensional measurement. Capable of amplifying results from up to four gaging tools, the Accu-Touch uses a 5.7" touch multi-color screen to portray measurement results with selectable resolutions from 0.01000" to as fine as 0.000001". The same hardened touch screen allows the user to adapt the amplifier for different measurement applications using intuitive, interactive prompting. The unit is available in two-, or four-input models from the company’s LVDT pencil probes, lever probes, contact floats, and bore gages. Model variations also include connectivity options with USB and serial ports.

IMTS Booth E-5549
Edmunds Gages
Farmington, CT
www.edmundsgages.com

Automatic Form Measuring System
The F435 and F455 automatic form measuring systems automatically measures geometrical tolerances, surface roughness, and straightness in a single setup. Its probe design permits roughness and waviness inspections along with form and position tolerance measurements via adjustment of the rotary control. Designed for workpieces up to 40kg in weight and 430mm in diameter, the systems can measure products such as gear shafts, injection parts, bearing rings, valves, connecting rods, and pistons. Automatic centering and leveling of the workpiece helps deliver exceptional precision over the full measuring distance and compensates for possible inaccuracies caused by wobble. Individually motorized axes for tilting (90°) and rotating (270°) allow the probe to access difficult to reach measuring positions. The probe direction is reversible with variable free-stroke limits in both directions.

IMTS Booth E-5545
Hommel-Etamic America Corp.
Rochester Hills, MI
www.hommel-etamic.com

Digital Laser Scanner
The LC15Dx digital laser scanner is an alternative to a tactile probe for various precision CMM applications, including molds, small turbine blades, medical devices, and other complex geometry. It achieves a probing accuracy of 2.5µm and a multi-stylus test accuracy of 6µm in tests comparable to EN/10360-2 and -5. A thermal stabilizer inside the scanner body eliminates the uncertainty and delay caused by scanning before it reaches operating temperature. Elimination of probe tip compensation errors is through use of non-contact triangulation between the laser source, workpiece, and CCD sensor to measure the surface of the workpiece directly. The company’s third-generation Enhanced Scanner Performance (ESP3) technology maintains accuracy, speed, and data quality by adapting the laser settings for each measured point in real-time.

IMTS Booth E-5371
Nikon Metrology Inc.
Brighton, MI
www.nikonmetrology.com

Optical Comparators
and Video Inspection
Optical comparators and video inspection systems, with the M2 Touch Pad and the M3 23" Touch Screen PC, are all on display. Both units include a Windows 7 operating system. Also on display are precision measuring tools, including micrometers, calipers, dial indicators, and electronic tools.

IMTS Booth E-5302
S-T Industries Inc.
St. James, MN
www.stindustries.com

CCD Camera
This 5.0 megapixel CCD camera upgrades microscopes with high-resolution imaging in any lighting environment. Capturing sharply detailed color images in low illumination is possible due to long exposure times and Peltier cooling. The cooled CCD camera is suited to clinical, life science, and material science applications involving dark-field imaging, fluorescence, and other challenges. Cooling the Sony 2/3" color sensor lets users capture high quality, noise-free color images at the lowest transmitted light intensity. Cooling the sensor 30°C below ambient temperature creates a high signal/noise ratio in any illumination.

IMTS Booth E-5272
Aven Inc.
Ann Arbor, MI
www.aveninc.com

Wireless Measurement
MobileCollect wireless collects measurements from handheld gages using mobile modules that attach securely to the gage or fixture, sending those measurements, wirelessly, to a PC for quality control. It is suitable for applications where there is heavy RF, significant machinery, robots, or electrical noise. Users typically find that the unit reduces ongoing cable costs and downtime due to less frequent cable failure and replacement. MobileCollect supports a broad range of gages, calipers, and other instruments; is expandable; and is configurable for both large and small applications. Several transmitter and receiver options are offered to fit individual gauging and measurement collection requirements.

IMTS Booth E-5552
MicroRidge Systems Inc.
Sunriver, OR
www.microridge.com

Benchtop Vision
The Optiv Classic 321GL tp is a benchtop vision-measuring machine featuring 6.5x motorized CNC zoom optics that help achieve levels of accuracy approaching 0.002mm. Each unit is pre-configured to add a touch-probe for multi-sensor measurement. The Classic 321GL tp is suitable for the inspection of complex, densely populated features, such as medical, electronic, or other precision parts including micro-hole dies, sieves, filters, fiber optics, and inkjet nozzles. The unit comes standard with PC-DMIS Vision image processing software and online 3D CAD capabilities for live programming of the machine to compare measured values to nominals. The software includes the MultiCapture feature, which locates all 2D characteristics in the field of view, regardless of their type, measuring them simultaneously.

IMTS Booth E-5202, N-7163
Hexagon Metrology Inc.
North Kingston, RI
www.hexagonmetrology.us

Skidless Surface Gage System
The MarSurf M 400 features proprietary motorized probe height adjustment that automatically zeros the probe in seconds and can cut measurement time in half. The M 400 features a magnetic, breakaway probe mounting system that protects sensitive probes from accidental damage and facilitates fast probe changes. It has Bluetooth connectivity between the measuring system and the evaluation unit with integrated thermal printer. Skidless tracing of surface characteristics allows the capture of primary, waviness, and roughness profiles for the evaluation of complex parameters. The unit is compatible with all appropriate DIN, ISO, JIS, ASME, and MOTIF standards for the measure of most common surface finish parameters from the P, W, and R profiles.

IMTS Booth E-5242
Mahr Federal Inc.
Providence, RI
www.mahr.com

Dimension Inspection Services
With one program and setup, capturing dimensions and geometry of a part is available using the best medium for each given feature. All data can be correlated into one output such as a CAD model or data spreadsheet. The added Chromatic White Light interferometry technology allows for scanning 3D shapes to <2µ accuracy.

IMTS Booth E-5397
The QC Group Inc.
Minnetonka, MN
www.qcgroup.com

Increased Measurement Throughput
Significant speed enhancements are now available on the X-Y drives on the, small-footprint floor model SmartScope Flash 500 automatic dimensional measurement systems. Flash 500’s new high speed X-Y drives turn in speeds of 406mm/sec (16ft/sec) – roughly double that of previous models. These Flash 500 transport speeds, when coupled with acceleration figures that are also doubled, lead to dramatic improvements in inspection/cycle time on the shop floor or QA lab. Flash 500’s generous 500mm x 450mm x 200mm measurement volume is also available with a volume as large as 500mm x 610mm x 400mm (20" x 24" x 16") to accommodate large parts, fixtures, and rotaries. Like other OGP SmartScope Flash systems, Flash 500 measurement accuracy is assured through uniquely designed-in features.

IMTS Booth E-5602
Optical Gaging Products, a division of Quality Vision Int’l
Rochester, NY
www.ogpnet.com

Turning Borescopes Into Videoscopes
The Luxxor portable video camera (LPC) attaches to most rigid or flexible borescopes from major manufacturers, including Hawkeye, turning the borescope into a videoscope by attaching the borescope to the video coupler of the LPC. The Luxxor camera allows users to view internal visual inspection images on portable or benchtop video monitors, on laptops, or on a desktop computer. Video footage and still photos are viewable in real time for saving, documenting, and emailing. The Luxxor portable video camera has a ¼" color CCD, built-in 25mm borescope coupler, 768 X 494 pixel resolution, and can attach to the Luxxor Portable Video Monitor (PVM-DV) for portable operation or to any computer or video monitor.

IMTS Booth E-5350
Gradient Lens Corp.
Rochester, NY
www.gradientlens.com

Touch Probe System
The Mida VOS multi-channel optical touch probe system is for use on large 3- and 5-axis machining centers consisting of a receiver with integrated interface and a transmitter unit that is compatible with the full range of Mida touch-trigger probes. It is available in a compact or modular version, allowing wide range application flexibility. The Mida VOS system’s multi-channel operation permits up to four transmitter/probe units to be used in an application with one receiver. For machines with multiple spindles, it is possible to implement two applications on the same machine by allowing the use of two probes, simultaneously. The VOS touch probe system resists interference, and has a wide transmission angle due to its innovative modulated optical transmission system. Carbon extensions up to 1m length can be used with the VOP60 modular transmitter/probe unit for reaching into deep bores.

IMTS Booth E-5519
Marposs Corp.
Auburn Hills, MI
www.marposs.com

Countersink and Chamfer Gages
Offering fast, accurate measurement of the top diameter of tapered holes, countersinks, chamfers center drill holes, valve seats, etc., these countersink and chamfer gages are primarily for inspection of a variety of part applications. Models are available to measure the major diameter of an ID countersink or the minor diameter of the OD chamfer in various gage ranges and in two angular styles. Readings are available in inch, metric, or digital indicator formats.

IMTS Booth E-5444
Dorsey Metrology Int’l Inc.
Poughkeepsie, NY
www.dorseymetrology.com

Evaluation Software
SmartProfile 2.0 evaluation software provides accurate analysis of measured data compared to a part’s CAD model using geometric dimensioning and tolerancing. SmartProfile can be used to confirm design intent for shape, form, profile, orientation, and location on any rigid part. Version 2.0 works with point cloud data from any measurement system and includes the SmartViewer interactive point cloud viewer.

IMTS Booth E-5602
Kotem, a div. of Quality Vision Int’l
Rochester, NY
www.kotem.com

Dual-Axis Digital Machinist Level
The dual-axis DWL3500XY digital machinist level with built-in vibrometer features high resolution and an accuracy of 18μm/M or 3.6 arc/sec (0.001°); wide-angle measurement range of ± 20.000°; digital color graphic display; real-time remote access to PC via USB/Blue-tooth for measurement display and data logging. Its wide-angle measurement range makes it suitable for such applications as precision engineering, CNC machining, automotive, medical, and aerospace.

IMTS Booth E-5410
Digipas USA - JSB Tech
Avon, CT
www.digipas.com

Machining Reference Tool
The Machinist Calc Pro is for machinists, setters, tool and die makers, supervisors, and shop owners in small- to mid-sized machine shops who want to increase shop productivity and profits in the design, layout, and set-up stages of production. The dedicated handheld tool provides a complete assortment of essential machine shop solutions, including tap and drill charts. Dedicated functions include: built-in drill and thread size tables; drill point cut depth solutions; cutting speed, and spindle speed (RPM); feedrate, cutting feed, feed per tooth (chip load); bolt pattern hole layouts; right triangle math; trigonometric solutions; and wire sizes and three-wire measurements.

IMTS Booth E-5413
Calculated Industries
Carson City, NV
www.calculated.com

Vision Measurement Software
QVPAK 10.0 features a user interface that can split into windows that can then be transferred anywhere on the desktop, resized, minimized, placed atop one another, or hidden. Each user can individualize screen set-ups on several monitors, including widescreen display of the workpiece image. Loop generation allows virtual display and execution of complex loop strategies associated with part program creation. This function is available with both Array (Coordinate) and Circular (Rotational) Loop methods. The software also introduces QVEasyEditor with multiple language views, enabling the operator to read, debug, and modify part programs.

IMTS Booth E-5214
Mitutoyo America Corp.
Aurora, IL
www.mitutoyo.com

Green Parts Cleaning
EcoCBase C2 is a compact, hydrocarbon cleaning machine. Its non-chlorinated, closed-loop vapor degreasers exceed EPA and OSHA standards and are Best Available Control Technology-approved for use in California. The company offers additional aqueous and hydrocarbon cleaning machines for removing oils, grease, emulsions, and chips from parts. Using the company’s Green Degreasing approach, the machines are ISO 14001:2004-certified and are safe for cleaning brass and copper materials.

IMTS Booth E-5267
Durr Euroclean CFS
Wixom, MI
www.durr-ecoclean.com/usa/cleaning

Metrology Fixturing
Designed to accommodate any size, shape, or type of part needing inspection, the fixtures come equipped with components and base plates of varying sizes. The CMM fixtures reduce the need for traditional fixturing, such as glue, tape, and step clamps. The vision fixtures are usable with vision systems, non-contact CMMs, or multi-sensor machines. Their clear acrylic base plate allows backlighting to come through. Both are available in English or Metric measurements with a gridded alphanumeric pattern.

IMTS Booth E-5427
R&R Fixtures/R&R Sales & Engineering LLC
Grand Haven, MI
www.cmmfixture.com

3D Volumetric Positioning
Designed for 3D volumetric positioning error measurement and compensation, this unit uses a laser vector technique to measure up to 12 sets of errors in a few hours, rather than a few days, when using a conventional laser interferometer. Use of the measured results can be to compensate the 3D volumetric positioning errors by modifying the part program or G-code, compensating the part program or G-code makes the need of a high-end controller unnecessary.

IMTS Booth E-5414
Optodyne Inc.
Rancho Dominguez, CA
www.optodyne.com

Dimensional Air Gage
Micro II Readouts incorporate backlit LCD displays that flag out-of-tolerance conditions by changing color from green to red. Seven decade digital displays show actual feature sizes or deviations from nominal sizes. They also include analog bar graphs to display, graphically, the test piece condition relative to the product limits. Auto-aero and auto-span setting features make these instruments operator friendly. RS-232C serial data and process control outputs are standard. They are available in multi-channel, auto elect, and dual-input models.

IMTS Booth E-5404
Western Gage Corp.
Camarillo, CA
www.westerngage.com

Probes, Probe Head
The PH20 5-axis trigger probe head increases touch-trigger CMM inspection throughput up to three times using fast, infinite, rotary positioning, and head touch capability for high-speed point capture with minimal CMM movement. Designed for use with the industry-standard TP20 touch-trigger probe, the PH20 head brings 5-axis inspection capability to smaller CMMs by optimizing the working volume of the measurement platform. The RLP40 and OLP40 lathe inspection probes offer a choice of signal transmission technologies – radio or optical – to make part set-up and inspection on turning centers accurate. Measuring 40mm in diameter and 58.3mm long, the probes provide uni-directional repeatability of 1µm. The RMP40 touch probe combines compact size with frequency-hopping spread spectrum (FHSS) radio transmission to bring the advantages of automated job set-up and in-process measurement to machine tools and difficult applications.

Also on display is the Tonic compact optical encoder, the Fastrack linear encoder sale system, and the XL-80 laser calibration system.

IMTS Booth E-5530, N-650
Renishaw Inc.
Hoffman Estates, IL
www.renishaw.com