Efficient, application-specific machining solutions formedical implants and components

Mikron will introduce its new ProdMed line of High-Speed and High- Performance Machining Centers that are specially suited for the manufacturing of medical implants, including dental and orthopedic, as well as medical equipment, including surgical and general instruments. The new line of machining centers, including the HSM 400U ProdMed, HSM 400U ProdMed Dental, and the UCP 600 Vario ProdMed, offer the reliability, traceability,and accuracy that is required for machining medical parts.

The ProdMed systems include an integrated, automatic high-capacity tool changer for up to 220 tools and pallet changing device for efficient tooling and component changes. The control system (Heidenhain iTNC 530) and smart machining modules provide advanced monitoring levels, including using measurements to check/evaluate tools and workpieces, inspect the tools for breakage, measure the workpiece, and document all results. In addition, the smart machine modules monitor spindle vibrations (Extended APS), automatically calibrate the machine geometry (ITC5X), and can transmit machine and process statuses to cell phones.

Machinists can choose the Prod- Med system that suits their needs. For machining titanium or high-alloyed steel, the HSM 400U ProdMed 5-axis (simultaneous), 30,000-rpm models provide a quality surface finish and part detail while reducing machining time for semi-finishing and finishing operations. The highspeed and highly dynamic rotary axes facilitate the reduction of nonproductive time. The HSM 400U ProdMed is preferable for more complex machining operations with low to medium demands on material removal. For Co-Cr alloys and other difficult-to-machine steel alloys, the UCP 600 Vario ProdMed 5-Axis (3+2 simultaneous axes), 20,000 rpm system is recommended for machining work that is characterized by a high level of material removal. All three ProdMed models feature a chip and coolant management system that provides for smooth production operations.

Mikron Machine Tools, Inc. Lincolnshire, IL mikron-us.com Booth #B-7318