4 steps to the right cutting fluid solution

Every customer’s situation is unique. Yet in every case, the consistency and reliability of a manufacturing or production process – including surface quality and workpiece cleanability – critically depends on the choice and quality of the metalworking fluid.

The CNC machine, fixturing, and cutting tools are usually top-of-mind as major factors in production of any part. However, a metalworking fluid that is well-matched on all parameters – from the material to machine and its environment – can significantly benefit the entire process. That is why Blaser Swisslube cutting fluids are not sold off-the-shelf like other shop supplies.

Instead, we offer a free, four-step Liquid Tool Analysis to identify potential improvements impacting part finish, tool life, machine uptime, and quality of the shop environment for both machines and people.

Step 1 – Analyze the current production process

The first step is a survey of the situation, including the local water quality, types of materials to be machined, cutting processes, and specific capabilities such as high-pressure systems. Water quality, for example, varies widely depending on the source and location. It is extremely important to the success of any water-miscible coolant. Achieving the right degree of water hardness will have a significant effect on emulsion stability and sump life.

Step 2 – Report and recommend

Based on the situational analysis results, Blaser will recommend products and services to meet the process requirements and deliver measurable improvements and savings. The experts at Blaser draw on combined experience from a wide range of manufacturing environments, plus machine know-how as well as process and materials expertise to suggest the best solutions. Lab-quality data shows the potential savings before any maintenance work begins.

Step 3 – Onsite testing

Then it is time for a real-world test to prove out the proposed process. Before implementing a new solution in your entire shop, an in-house trial will demonstrate the performance gains and savings guaranteed by Blaser. This is a chance to experience the metalworking fluid in action and validate the improvements for yourself.

After ensuring that the test results have met or exceeded the goals, it is time to implement the new solution. Training and support ensure the correct way to empty the sump, thoroughly clean the machine, and re-fill with the new product.

Step 4 – Ensure and execute

Service doesn’t end with implementation. Blaser will always be a reliable partner to ensure your continued success through dedicated support and follow up to ensure that your machining processes operate at peak performance.

Free training includes ongoing monitoring plans and instructions, and additional tips in the correct handling of metalworking fluids derived from our four decades of experience in the CNC industry.

To learn more about the Blaser Swisslube Liquid Tool Analysis process, visit Blaser.com/liquid-tool.